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Crane Rail Clips

Gnee is a professional supplier of railway clamps and crane rail clamps. We provide high-quality crane rail clamps to customers worldwide, including welded type crane rail clips (9124, 9116, 9120, 9220, 1116, and 1216) and bolted type crane rail clips (3224, 3112, 3116, 3120, and 3124).

Our crane rail clamps are highly suitable for use in acid rain-prone areas, and all rail clamps undergo a 120-hour sulfur dioxide test before shipment. Based on our production experience, we recommend Q235 forgings, ZG 35 cast steel, and QT 500-7 cast iron for crane rail clamps. Custom designs are also available.

We provide bridge crane clips, gantry crane rails, overhead crane rail clips, etc. We can customize them according to customer drawings at competitive prices, factory direct sale pricing!

certificate

Additional information

Standard

GB, DIN, ISO, ANSI/ASTM, B7, BS, JIS, etc

Material

Steel 35 #, 45 #, Q235,65Mn, NM360 or NM400 High-strength steel

Surface Treatment

Hot-dip galvanizing, galvanizing, panting

MOQ

500 sets

Packaging Details

Wooden boxes or sacks and wooden pallets, 25KG per package

Hot Selling Crane Rail Clips

Crane rail fixings consist of some parts, including crane rail clips, crane rail pads, grouting and rail welding. Crane rail pressure plates are the main components of crane rail fixings and can be divided into two types: bolted and welded.

Bolted type crane rail clip

Bolted type crane rail clip
Bolted crane rail clips should be used with bolts. Due to the large load, high-strength bolts are usually used instead of ordinary bolts. Different high-strength bolts (ASTM A325 bolts, ASTM A193, A307 bolts, A490 bolts, etc.) should be selected according to different loads. Reinforcement.

Function

Suitable for light cranes, easy to install and maintain

Size

3112, 3116, 3120, 3124, 3224

Applicable crane rail pads

Mk2, Mk7

Applicable crane rails

A65, A100, A120, JIS37, JIS50, JIS60, QU80, QU70, QU120, UIC54, UIC60, etc

Material

Wear-resistant shaft: uniformly adopt wear-resistant steel NM360 or NM400.

Base, upper cover, cover plate: Q235 or Q345 carbon steel, 40Cr or 45# high-strength steel are available.

Flat washers and gaskets: two materials are available: Q235 or Q345 carbon steel, 304 or 316 stainless steel.

Applicable scenarios

heavy cranes, ports and docks, industrial environments, temporary track systems

Bolted type crane rail clamp structure

Bolted type crane rail clamp is mainly composed of seven parts: base, upper cover, wear-resistant shaft, flat washer, bolt, nut, and nut.

  • Foundation: Provide stable support and repair the track on the infrastructure by fixing the equipment.
  • Upper cover: Cover and protect the track while providing additional clamping force to ensure the stability of the track.
  • Wear-resistant shaft: Bear and disperse the track load, reduce the friction and wear between the track and the clamp.
  • Flat washer: Used for bolt connection, increase the contact area, disperse stress, and ensure a firm and stable connection.
  • Nut: Used with bolts to provide tightening force.
  • Washer: Adjust the height and level of the track to ensure that the track is properly aligned.

Parameters Of Bolted Type Crane Rail Clamps

Model

2524/20

4010/25

Oct-16

Rail Height

150 mm

200 mm

180 mm

Rail Width

130 mm

150 mm

140 mm

Base Width

250 mm

300 mm

280 mm

Base Thickness

24 mm

25 mm

20 mm

Upper Cover

Thickness

20 mm

25 mm

16 mm

Wearing Shaft

Diameter

16 mm

18 mm

16 mm

Flat Washer Diameter

30 mm

35 mm

32 mm

Bolt Diameter

20 mm

25 mm

20 mm

Material

Q235, Q345

Q235, Q345

Q235, Q345

Load Capacity

120 kN

180 kN

150 kN

Applicable

Temperature

Range

-40°C to

+80°C

-40°C to +80°C

-40°C to

+80°C

Surface Treatment

Hot-dip

Galvanizing,

Painting

Hot-dip Galvanizing,

Painting

Hot-dip

Galvanizing,

Painting

Applicable

Environment

Indoor and

outdoor,

light to

medium-duty

crane equipment

Outdoor, medium

to heavy-duty

crane equipment

Indoor and

outdoor,

light to

medium-duty

crane

equipment

Welded type crane rail clip

welded type crane rail clamp
The lower part of the welded type crane rail clip is welded to the crane base plate, and the upper part is fixed to the crane track and connected to the lower part by track bolts. Due to the welding method, the crane rail clip can withstand greater lateral displacement force. Therefore, the crane rail clamp of the present invention can be used for cranes with high load-bearing capacity commonly found in the heavy industry field.

Function

Suitable for heavy-duty cranes (professional welding technology is required for installation)

Size

1116, 1216, 9116, 9120, 9124, 9220

Applicable crane rail pads

Mk2, Mk7

Applicable crane rails

A65, A100, A120, JIS37, JIS50, JIS60, QU80, QU70, QU120, UIC54, UIC60, etc.

Material

wear-resistant steel NM360 and NM400;

other parts: 40Cr or 45# steel carbon steel, NM360 or NM400 high-strength steel.

Applicable scenarios

heavy crane rails, high-stress rail systems, high-temperature environments

structures of welded crane rail clamps
The welding pressure plate consists of 5 parts: a weldable base, a nut, a hardened washer, a clamp cap with an integral rubber block, and an M20 tie bolt.

Parameters Of Welded Type Crane Rail Clamps

Parameter

WJ38

WJ50

WJ60

HW70

HW80

Rail Height (mm)

38

50

60

70

80

Rail Width (mm)

38

50

60

70

80

Base Width (mm)

60

75

85

100

110

Base Thickness (mm)

8

10

12

14

16

Cover Thickness (mm)

4

6

8

10

12

Wearing Shaft Diameter (mm)

12

16

18

20

22

Flat Washer Diameter (mm)

25

30

35

40

45

Bolt Diameter (mm)

M12

M16

M18

M20

M22

Material

carbon steel

carbon steel

high-strength steel

high-strength steel

high-strength steel

Load Capacity (T)

60

80

90

100

120

Temperature Range (°C)

-20 to 60

-20 to 80

-20 to 81

-30 to 90

-30 to 91

Surface Treatment

galvanized,

coating

galvanized,

coating

galvanized,

coating

hot-dip galvanized,

painting

hot-dip

galvanized,

painting

Application Environment

Light industrial applications

Medium industrial applications

Heavy-duty applications

Extreme weather and heavy-duty applications

Extreme

weather

and heavy-duty

applications

Product Description

Crane rail clip can be divided into WJK series rail clamps, SWJK series rail clamps and HWJK series rail clamps. TG38, TG43, TG50, TG60, QU70, QU80, QU100 and QU120 rail clamps are composed of a base, an upper cover, a wear-resistant shaft and an elastic flat washer.

The clamp is an important crane rail fastener. The upper part of the pressure plate is pressed on the crane rail and the lower part is fixed on the crane rail plate. It is used to clamp the crane rail and fix it to the crane base plate.

rail clamps

There are two ways to fix the crane rail clips. One is to fix the rail bolt, that is, to embed it in the steel plate in the concrete; the other is to fix it by welding, usually welded on the I-beam. Each method has its own advantages and disadvantages and is suitable for different situations.

The materials of the crane rail clamp are Q235 forgings, ZG 35 cast steel, QT 500-7 cast iron, and can also be customized according to user requirements.

Name

Crane Rail Clip

Material

Q235 (Forged)

ZG35 (Cast Steel)

QT500-7 (Ductile Iron, Cast)

Chemical Composition (%)C: 0.12-0.20, Mn: 0.30-0.70, Si: ≤0.3, P: ≤0.045, S: ≤0.045C: ≤0.4, Mn: ≤0.9, Si: ≤0.5, P: ≤0.04, S: ≤0.04C: 3.60-3.80, Mn: ≤0.6, Si: 2.50-2.90, P: ≤0.08, S: ≤0.025

Application of Crane Rail Clamp

Crane rail clip can be used in docks, fixed cranes, floating cranes, tire cranes, bridge cranes, gantry cranes, stackers and reclaimers, ship loaders, ship unloaders, large steel structures, etc.

Rail TypeF (mm)K (mm)H (mm)W (kg/m)
A45125.045.055.022.10
A55150.055.065.031.80
A65175.065.075.043.10
A75200.075.085.056.20
ASCE 80127.063.5127.039.80
ASCE 85131.865.1131.842.16
MRS 52 (105 CR)131.865.1131.852.09
P43114.070.0140.044.65
QU 80130.080.0130.063.70
S2082.044.0100.019.80
S30/ASCE 60108.060.3108.030.03
S41/10125.067.0138.041.38
S49125.067.0149.049.43
UIC 54140.070.0159.054.43
UIC 60150.072.0172.060.34

Rail Clamp For Crane Rails

Crane rail clamps TG24 TG38 TG43 TG50 QU70 QU80 QU100 QU120 type welded rails are mainly used to fix factory steel beam rails. Materials and standards of fixings:

  • The upper cover plate, bottom plate and adjustment plate are ZG 270 -500. The material complies with the provisions of 5676-85. Lost wax is used for precision casting. Grade II, the dimensional deviation meets the precision requirements of JZ 67 – 2 II;
  • Bolts and nuts are all Q235 BF steel parts, with mechanical properties and chemical composition GB 700 -88. The surface accuracy of the bolts is 12.5. The nut meets the requirements of GB 6170-86;
  • The flat washer is Q235 AF steel, and the production requirements meet GB97.1-85;
  • The spring washer is 65 Mn or 60 Si 2 Mn steel, the material meets the requirements of 1222-84, and the production requirements meet the provisions of GB 93 -87.

Additional information

Standard

GB, DIN, ISO, ANSI/ASTM, B7, BS, JIS, etc

Material

Steel 35 #, 45 #, Q235,65Mn, NM360 or NM400 High-strength steel

Surface Treatment

Hot-dip galvanizing, galvanizing, panting

MOQ

500 sets

Packaging Details

Wooden boxes or sacks and wooden pallets, 25KG per package

Different Types Of Rail Clamps

There are some types of rail clamps that Gnee Rails can supply:

Crane rail clamp

Crane rail clip 21/050 AN/BN

crane rail clip 21/050/AN/BNFeatures of crane rail clamp 21/050 AN/BN:

  • Enables rail to be installed with good tolerance;
  • Adjustable to ensure precise alignment of rail;
  • Can be bolted or welded as per installation requirements.

Our crane clamps are designed to carry heavy loads transferred to rail by crane. For installation method, bolting or welding can be adopted as per end user’s needs.

Crane rail clip 22/130 AN/BN
crane rail clamp 22/130

Features of crane rail clamp 22/130 AN/BN:

  • Its special design of self-locking is to fix rail and secure it with rubber nose.
  • Crane rail clamp 22/130 AN/BN can be used for different rail types by adjusting the height of rubber nose.

EOT Crane Rail Clamps

EOT crane rail clamp

  • EOT rail clamps are only suitable for electric overhead cranes.
  • They are classified by “weight rating” (30/45/60/105 lbs, etc.). The higher the value, the heavier the rail and the higher the load.

Overhead Crane Rail Clamps, Gantry Crane Rail Clamps

overhead crane rail clamps

  • A mechanical device that firmly fixes the crane running rail to the rail support structure;
  • Used for fixing the running rails of all industrial bridge cranes and gantry cranes.

KPO rail clamp for crane rail

KPO rail clamps for crane rail

Features of KPO rail clamps:
High strength bolted rail clamp.
KPO 3, KPO 6, KPO 9 are mainly used in KPO rail fastening system, combined with ribbed pads, rail bolts and washers.

Advantages Of Gnee's Crane Rail Clips

Our unique product and service advantages make us our customers’ first choice.

Product Advantages

  1. Overcomes the loosening of the clamps present in traditional rigid rail fixing systems.
  2. Reduces wheel pressure and wheel gnawing.
  3. Reduces noise.
  4. The clamps have a self-locking function, reliably withstanding lateral forces from crane wheels.

Customization Advantages

We are a professional rail clamp manufacturer. We know and manufacture a wide range of rail clamps and can meet your detailed customization requirements.

Quality and Price Advantages

We have a workshop, and our team oversees every step from material procurement to shipment, ensuring our prices are the most competitive for the same quality.

Delivery Time Advantages

Our delivery times can be adjusted to suit your varying product schedules. Normally 20-30 days for production, inspection and packaging.

Why Choose Gnee Rail Fasteners?

As a world-leading manufacturer of rail fastener systems, Gnee Rail Fasteners has 18 years of professional experience, an annual production capacity of 10 million sets, and its products are exported to more than 60 countries. We have built 5 production bases, equipped with 400 technicians, and annual R&D investment exceeds 5% of revenue.

Our products have been used in more than 2,000 railway projects, with a total of 50,000 kilometers of track laid, covering more than 100 high-speed rail projects. From -40℃ to 80℃, the product performance remains stable and reliable. With strict quality control and professional technical support, more than 85% of our customers maintain long-term cooperation with us, and customer satisfaction continues to remain above 93 points.

Professional packaging

  • Adopting 5-layer reinforced protective packaging system, moisture-proof performance reaches 99%
  • Each box load-bearing test reaches more than 1000kg
  • Unique shockproof lining can reduce 90% of transportation vibration
  • Each product is equipped with RFID smart traceability label, which can be traced 24 hours a day

Strict product testing and inspection

  • Possessing 8 international certifications including ISO9001
  • Testing equipment with an accuracy of 0.001mm
  • Fatigue testing with over 3 million cycles
  • Annual testing capacity with over 5 million sets of fasteners
  • All products are 100% non-destructively tested with X-rays

Rich successful cooperation cases

  • Established partnerships with railway companies in more than 60 countries
  • Annual average repeat order rate reaches 85%
  • Customer satisfaction survey score is more than 93 points
  • The longest partnership lasts more than 15 years

Adequate inventory guarantee

  • The standing inventory is maintained at more than 3 million sets.
  • 48-hour fast delivery service for spot goods.
  • The storage area is 20,000 square meters.
  • The inventory turnover rate is controlled at 45 days.
  • The ERP system monitors inventory in real time with an accuracy rate of 99.9%.

Wide range of global engineering applications

  • Products are used in more than 2,000 railway projects around the world
  • High-speed rail projects covering 35 countries
  • Cumulative track mileage exceeds 50,000 kilometers
  • Product service life is more than 18 years
  • 24/7 global technical support team, response time <2 hours

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