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T Bolts

T bolts are one of the commonly used fasteners for railway tracks, and are mainly used with railway fastener systems, such as the KPO fastener system. The T bolts provided by Gnee are made of high-strength alloy steel, have excellent strength and toughness, and can withstand greater loads and impact forces. T bolts are widely used in various railway track systems, including ordinary railways, high-speed railways, urban rail transit, etc.

Gnee provides various types of T bolts and customizes them according to customer requirements.

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Additional information

Material

Q235, 45#, 40Cr, 35 Crmo, 42 Crmo

Grade

4.6, 4.8, 5.6, 5.8, 6.8, 8.8, 10.9, 12.9

Specification

M16-M100

Surface Treatment

Black Oxide, Zinc plated, HDG, Galvanized, Plain (Oiled), Dacromet

Application

Railroad, Subway, Metro

Product Description

The head of the T-type railway track bolt is T-shaped. Some specially designed T-bolts also have tooth structures at both ends of the head, or chamfers are set on the upper part of the bolt cap, which can increase the mechanical friction coefficient with the track, making the connection between the bolt and the track more secure and preventing vibration and loosening.

Nuts Compatible With T bolts

Nuts compatible with T blots

 

 

  • Nylon anti-loosening nut: The nylon pad inside it can increase the friction with the T-bolt screw, effectively prevent the nut from loosening in a vibrating environment, and improve the reliability of the connection. It is suitable for railway track parts with high anti-loosening requirements.
  • Flange nut: It has a larger support surface, which can increase the contact area with the connected parts, disperse the pressure, and make the connection more stable. In some track connection parts with high stability requirements and need to withstand large lateral forces, flange nuts are used in combination with T-bolts.
  • Ordinary hexagonal nuts: Simple structure and easy to use. In some ordinary railway track connections that do not require particularly high anti-loosening and stability, ordinary hexagonal nuts are used to connect with T-bolts. Generally, they are used with spring washers or flat washers to enhance anti-loosening performance.

Additional information

Material

Q235, 45#, 40Cr, 35 Crmo, 42 Crmo

Grade

4.6, 4.8, 5.6, 5.8, 6.8, 8.8, 10.9, 12.9

Specification

M16-M100

Surface Treatment

Black Oxide, Zinc plated, HDG, Galvanized, Plain (Oiled), Dacromet

Application

Railroad, Subway, Metro

Specification Of T Bolts

The following are the specifications of T bolts commonly used in railway tracks:

Thread Specification dM12M14M16M20M22M24M27M30
b when l≤1253034384650546066
b when 125<l≤2003640445256606672
b when l>2004852576569738085
d₁1214162022242730
D3034384650586875
K max9.2910.2912.3514.3515.3516.3518.3520.42
h6.57.2910.41111.813.514.5
S2224283436445057
X max4.24.556.36.57.588.8
l Length Range45 – 12050 – 14055 – 16065 – 20070 – 22080 – 24090 – 260100 – 300

Application of T bolts

The application of T-bolts is widely distributed in various industries in society. On railway tracks, T-bolts can be mainly used in the following scenarios:

Connection between rails and sleepers

It is used to fix the rails on the sleepers. Through the T-bolts, the corresponding holes on the rails and sleepers are passed through, and the nuts are tightened to form a stable whole between the rails and sleepers, ensuring the position accuracy and stability of the rails when the train is running. For example, it is widely used in the track laying of ordinary railways and high-speed railways.

Fixing of turnout structure

In the turnout area, T-bolts are used to fix various components of the turnout, such as point rails, basic rails, turnout sleepers, etc., to ensure that the turnout maintains a reliable connection and correct position when the train passes and switches frequently, and to ensure that the train passes the turnout safely and smoothly.

Installation of track ancillary facilities

It is used to install some ancillary facilities on the track, such as track pads, gauge baffles, anti-climbing devices, etc., so that these ancillary facilities can be closely connected with the rails and sleepers to play their due functions. For example, the track pads can be fixed to the sleepers through T-bolts to play a buffering and shock-absorbing role.

Track fixing in tunnels and bridges
In special areas such as tunnels and bridges, T-bolts connect the track to the embedded channel on the tunnel wall or the fixed structure on the bridge, adapting to special engineering environments and force requirements to ensure the stability of the track in tunnels and bridges.

Why Choose Gnee Rail Fasteners?

As a world-leading manufacturer of rail fastener systems, Gnee Rail Fasteners has 18 years of professional experience, an annual production capacity of 10 million sets, and its products are exported to more than 60 countries. We have built 5 production bases, equipped with 400 technicians, and annual R&D investment exceeds 5% of revenue.

Our products have been used in more than 2,000 railway projects, with a total of 50,000 kilometers of track laid, covering more than 100 high-speed rail projects. From -40℃ to 80℃, the product performance remains stable and reliable. With strict quality control and professional technical support, more than 85% of our customers maintain long-term cooperation with us, and customer satisfaction continues to remain above 93 points.

Professional packaging

  • Adopting 5-layer reinforced protective packaging system, moisture-proof performance reaches 99%
  • Each box load-bearing test reaches more than 1000kg
  • Unique shockproof lining can reduce 90% of transportation vibration
  • Each product is equipped with RFID smart traceability label, which can be traced 24 hours a day

Strict product testing and inspection

  • Possessing 8 international certifications including ISO9001
  • Testing equipment with an accuracy of 0.001mm
  • Fatigue testing with over 3 million cycles
  • Annual testing capacity with over 5 million sets of fasteners
  • All products are 100% non-destructively tested with X-rays

Rich successful cooperation cases

  • Established partnerships with railway companies in more than 60 countries
  • Annual average repeat order rate reaches 85%
  • Customer satisfaction survey score is more than 93 points
  • The longest partnership lasts more than 15 years

Adequate inventory guarantee

  • The standing inventory is maintained at more than 3 million sets.
  • 48-hour fast delivery service for spot goods.
  • The storage area is 20,000 square meters.
  • The inventory turnover rate is controlled at 45 days.
  • The ERP system monitors inventory in real time with an accuracy rate of 99.9%.

Wide range of global engineering applications

  • Products are used in more than 2,000 railway projects around the world
  • High-speed rail projects covering 35 countries
  • Cumulative track mileage exceeds 50,000 kilometers
  • Product service life is more than 18 years
  • 24/7 global technical support team, response time <2 hours

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