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Railway Spikes

Railway spikes are an important part of railway infrastructure. As a professional railway manufacturer, Gnee provides railway spikes suitable for different types of railway tracks, such as dog spikes, rail screw spikes, SS series spikes, square head screw spikes, hexagonal screw spikes, double head screw spikes, etc. Our railway track spikes can maximize the load-bearing capacity of railway tracks and extend the service life of sleepers due to their high strength and corrosion resistance.

Why choose Gnee as your railway fastener supplier? We have more than 18 years of production experience. The factory is equipped with 3 fully automatic spike production lines. We produce rail fasteners according to standards such as ASTM, DIN, BS, JIS, AS, ISO, GB, etc. And you can find any railway spike specifications you need here. In addition to preferential prices, we also provide customized services, not only customizing the product appearance and size, but also customizing the surface treatment method according to your needs.

Gnee railroad track spikes are trusted by industrial distributors and global infrastructure projects to ensure the safety of anchoring from mine tracks to high-speed networks.

certificate

Additional information

Standard

GB, DIN, ISO, ANSI/ASTM, B7, BS, JIS etc

Surface

Ordinary, black, hot-dip galvanized, galvanized

What Types Of Railway Spikes Can Gnee Provide?

Product Classification

There are many types of railway spikes, but the most common classification is spiral spikes and dog spikes.

Dog spikes

Dog spikes have an L-shaped head that looks like a dog’s head and a square shank with the head angled to fit the top surface of the track foundation. Typically, spikes are offered in various sizes to meet different requirements for spike penetration length. For smaller track sections, 5/8″*6″ and 9/16″*5-1/2″ are the two most common dog spikes, and they are usually packaged in 200 lbs or less buckets or 50 lbs buckets.

dog spikes

Specification

Material

Surface

Standard

5/8*6 ”

A3,Q235, 45#,55#, etc

According to customer needs.

According to customer’s drawings or samples.

9/16*5-1/2 ”

3/8”*3-1/2 ”

1/2*3-1/2

Other kinds

Railway Screw

Threads are a shape with uniform screw protrusions on the cross-section of a solid outer or inner surface. They can be used in conjunction with plastic ferrules and cast into concrete sleepers/sleepers. Railway screw spikes can vary in thread profile, length, diameter, and drive head according to different international standards and specific geographical requirements.

SS Series Sleeper Screw Spikes

This is a more common and popular type of screw spike sold by Gnee.

Ss series screw spikes

Type

Specification

Weight/kg

Surface

Standard

Ss1/130

M22*130

0.451

Natural,
Zinc,
Paint,
Oil,
or according to your needs.

UIC,
AREMA,
GB,
or according to your drawings or samples.

Ss1/150

M22*150

0.478

Ss2/180

M22*180

0.595

Ss5/150

M24*150

0.545

Ss6/150

M26*150

0.702

Ss7/180

M24*180

0.636

Ss8/140

M24*140

0.528

Ss8/150

M24*150

0.548

Square head screw spike

The square head screw spike has a square design. Compared with the round head of the traditional spike, the square head design provides a larger contact surface area, which helps to improve the contact surface between the spike and the rail and increase the fixing stability.

Square head spiral spike

Type

Specification

Material

Surface

Standard

Square head screw spike

M22*145

45#

Natural

UIC

M22*155

55Q

Zinc

AREMA

M22*165

Q235

Paint

DIN

M22*185

or

Oil

GB

M22*195

According to your needs.

According to your needs.

According to your drawings or samples.

other kinds

 

 

 

Hexagonal screw spike

Its head is designed in a hexagonal shape instead of the traditional round head. This design makes it easier to rotate and fix it with a hexagonal wrench or other tools when in use. Hexagonal screw spikes include several different sizes such as: M22*145, M22*155, M22*165, M22*185, M22*195, etc.

Hexagonal screw spike

Grade

4.6

5.6

8.8

10.9

Material

Q235

35#

45#

40Cr

Mechanical

Tensile strength:

≥ 400Mpa

Tensile strength:

≥ 500Mpa

Tensile strength:

≥ 800Mpa

Tensile strength:

≥1000Mpa

 

Yield strength:

≥ 240Mpa

Yield strength:

≥ 300Mpa

Yield strength:

≥ 640Mpa

Yield strength:

≥ 900Mpa

 

Elongation: ≥ 22%

Elongation: ≥ 20%

Elongation: ≥ 12%

Elongation: ≥ 9%

 

Cold bending: 90 degree

 

Without Crack

Surface

Plain (oiled) , Oxide black, Zinc, HDG, Wax, Bitumen, Dacromet, Sherardizing

Double head screw spike

The double head screw spike is a specially designed spike with two heads, where the larger head is used to fix on wooden or concrete sleepers, and the smaller head is used to connect with the rails.
This design makes installation more convenient and efficient, while improving the stability and firmness of the spike. Double head spiral spikes are usually used in conjunction with the Nabla clip system, which is particularly popular in Africa.

double head screw spikes

Size

23×174

Grade

4.6, 5.6, 8.8, 10.9

Raw Material

Q235, 35#, 45#

Surface Treatment

Plain (oiled), Bluing, Zinc, HDG, etc.

 

Product Description

Railway spikes, also known as railroad spikes or spikes in railway track, are an essential part of railway infrastructure. They are used to secure rails to the sleepers below, which are fixed to the ballast bed. Without these spikes, the rails would move and become unstable, leading to accidents and derailments.

In railway construction, spikes are driven into wooden or concrete sleepers on the rail base and fixed to the ground by hammering or mechanical pressure. The use of spikes can prevent lateral or horizontal movement of the rails, better meet the technical requirements and installation requirements of the elastic fastener system, while improving the safety factor and ensuring the convenience and smoothness of railway transportation.

Gnee produces train track spikes of various shapes and different uses, such as dog spikes, screw spikes, SS series spikes, square-head spiral spikes, hexagonal spiral spikes, double-head spiral spikes, etc.

different railway spikes

 

Production process of railroad spikes

The production process of road spikes in Gnee factory generally includes the following steps:

  • Raw material preparation: The main raw material of road spikes is high-quality carbon steel, which meets the relevant national standards and quality requirements.
  • Heating and forging: First, the steel is heated to an appropriate temperature, and then it is molded into the initial shape of the road spike through a forging process.
  • Head forming: The initial shape of the spike rod is placed in the forming mold, and one end of the spike rod is formed into the shape of the road spike head by stamping or forging.
  • Trimming and shaping: The formed road spikes are trimmed, including trimming irregular parts, removing rust, etc., to ensure that the surface of the road spikes is smooth and the quality is good.
  • Heat treatment: Heat treatment is performed on the road spikes to improve their hardness and strength to ensure that the road spikes have good performance during use.
  • Surface treatment: Through surface treatment methods such as galvanizing, the corrosion resistance of the road spikes is increased and their service life is extended.
  • Quality inspection: Strict quality inspection is carried out on the produced road spikes, including the detection of indicators such as appearance quality, dimensional deviation, hardness, etc., to ensure that the road spikes meet the relevant standard requirements.
  • Packaging and warehousing: Finally, qualified road spikes are packaged, usually in boxes or bundles, and then stored in warehouses waiting for sale or use.

Additional information

Standard

GB, DIN, ISO, ANSI/ASTM, B7, BS, JIS etc

Surface

Ordinary, black, hot-dip galvanized, galvanized

Dog Spikes VS. Screw Spikes

The main difference between railway dog spikes and screws:
In terms of materials, both dog spikes and screw spikes are usually made of carbon steel. But their styles and uses are different;

dog spikes vs screw spikes

Appearance:

Dog spikes
Used to fix wooden sleepers and T-shaped railway tracks to sleepers. Dog spikes have a pointed head and a square shank, and the underside of the head is tilted to fit the top of the rail base. They are also called cutting spikes.

Screw spikes
Used to hold down the base plate that connects the rails to the sleepers and prevent vertical and lateral movement between them. Screw spikes have a threaded rod and a flat head. They are also called driving spikes.

Securing sleepers:

Dog spikes are only used for wooden sleepers, while railway screw spikes are used for concrete sleepers. With the increasing application of concrete sleepers in railway construction, screw spikes are becoming more and more popular and in greater demand.

Pullout resistance:

The pullout resistance of spiral spikes is 0.5-1.0 times that of dog spikes, but the thrust resistance is 50% smaller.

Scope of use:

Rail screw spikes are often used in areas with high traffic, movement, and vibration, as their threads help prevent them from loosening. In addition, spiral spikes are often used with plastic sleeves.

Inserting method:

Dog spikes are usually hammered into wooden sleepers by hand. Screw spikes are usually fixed to concrete sleepers by anchoring technology.

Cost:

Railway screw can provide more than twice the fixing force of dog spikes. Due to the greater power and the characteristics of being combined with spring washers, the process of manufacturing screw spikes is more complicated than dog spikes, so the cost is higher than dog spikes.

Therefore, during the procurement process, the appropriate spikes should be purchased according to the actual needs;

Advantages of Gnee Railway Spikes

Why choose Gnee’s railroad track spikes?

Product variety:

We selling, producing and selling various threaded spikes for wooden sleepers or cement sleepers, product specifications: Ss1, Ss2, Ss5, Ss6, Ss7, Ss8, Ss16, Ss17, Ss23, Ss24, Ss25, Ss27, Ss28, Ss35, Ss36, Ss76, as well as 3V threaded spikes V20, V23, V26 and various trapezoidal bolts, etc;
Grades are 4.6, 4.8, 5.6, 5.8, 6.8, 8.8, 10.9, 12.9. Material grades: Q235, 35#, 45#, 40Cr, 20MnTiB, 35CrMo, 42CrMo.

Quality assurance:

Comply with technical standards and requirements: The production of Gnee railway spikes is fully controlled in accordance with the ISO9001-2015 quality system. The raw materials and technology of the upper, middle and lower ends of the railroad track spikes meet the requirements and tolerances;

Good quality road spikes: Each railway spike follows strict production, and there are no incomplete double tips, scratches and threads that affect the use of the whole. And the shape is neat, the thread is complete, and there are no cracks. There are no dents, burrs, flash, burns and oxide scales that affect the use of the surface.

Provide a variety of surface treatments:

The surface can be natural oiled, blackened, hot-dip galvanized, electro-galvanized, Dacromet, etc;

Provide customized services:

You provide drawings, and we can produce railway spikes according to your needs.

Why Choose Gnee Rail Fasteners?

As a world-leading manufacturer of rail fastener systems, Gnee Rail Fasteners has 18 years of professional experience, an annual production capacity of 10 million sets, and its products are exported to more than 60 countries. We have built 5 production bases, equipped with 400 technicians, and annual R&D investment exceeds 5% of revenue.

Our products have been used in more than 2,000 railway projects, with a total of 50,000 kilometers of track laid, covering more than 100 high-speed rail projects. From -40℃ to 80℃, the product performance remains stable and reliable. With strict quality control and professional technical support, more than 85% of our customers maintain long-term cooperation with us, and customer satisfaction continues to remain above 93 points.

Professional packaging

  • Adopting 5-layer reinforced protective packaging system, moisture-proof performance reaches 99%
  • Each box load-bearing test reaches more than 1000kg
  • Unique shockproof lining can reduce 90% of transportation vibration
  • Each product is equipped with RFID smart traceability label, which can be traced 24 hours a day

Strict product testing and inspection

  • Possessing 8 international certifications including ISO9001
  • Testing equipment with an accuracy of 0.001mm
  • Fatigue testing with over 3 million cycles
  • Annual testing capacity with over 5 million sets of fasteners
  • All products are 100% non-destructively tested with X-rays

Rich successful cooperation cases

  • Established partnerships with railway companies in more than 60 countries
  • Annual average repeat order rate reaches 85%
  • Customer satisfaction survey score is more than 93 points
  • The longest partnership lasts more than 15 years

Adequate inventory guarantee

  • The standing inventory is maintained at more than 3 million sets.
  • 48-hour fast delivery service for spot goods.
  • The storage area is 20,000 square meters.
  • The inventory turnover rate is controlled at 45 days.
  • The ERP system monitors inventory in real time with an accuracy rate of 99.9%.

Wide range of global engineering applications

  • Products are used in more than 2,000 railway projects around the world
  • High-speed rail projects covering 35 countries
  • Cumulative track mileage exceeds 50,000 kilometers
  • Product service life is more than 18 years
  • 24/7 global technical support team, response time <2 hours

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