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Railway Segment Bolt

Gnee provides segment bolts of M16-M80 size, made of high-quality stainless steel and alloy steel. They can be used in radial and circumferential joints, and play an important role in railway construction, especially tunnel construction.

The anti-rust thickness of the segment bolts provided by Gnee can be maintained for more than 50 years, with strong corrosion resistance and long service life. Our railway segment bolt products include straight segment bolts and curved segment bolts, and can provide customized services for surface treatment, material, appearance, etc. according to the drawings provided by customers.

certificate

Additional information

Grades

5.5, 6.8, 8.8, 10.9, etc.

Materials

Q235, 45# steel, 40Cr, etc.

Standard

Standard: GB, DIN, ISO, ANSI, JIS, BS, Non-standard

Surface Treatment

Hot-dip galvanizing, Dacromet, powder shearing, multi-component composite powder shearing, etc.

Hot Selling Railway Segment Bolts

Gnee provides the following tunnel bolt products. If you don’t find the product you need, please contact us.

Double-Ended Straight Segment Bolts

Double-head straight segment bolts

Size

Grade

Material

Surface treatment

φ22×410

ISO898 – 1:2009 standard, grade 8.8

45#

Hot dip galvanized, thickness of zinc layer ≥43μm

φ25×395

φ28×556

Natural color

φ20×350

35#

Dacromet coating, thickness of coating ≥8μm

φ30×480

ISO898 – 1:2009 standard, grade 10.9

40Cr

Powder zinc – infiltrated, thickness of zinc layer ≥60μm

Double-Ended Arc-Shaped Segment Bolts

Double Ended Arc Segment Bolts

Size

Grade

Material

Surface treatment

φ22×410

ISO898 – 1:2009 standard, grade 8.8

45#

Hot dip galvanized, thickness of zinc layer ≥43μm

φ25×395

φ28×556

Natural color

φ24×430

Hot dip galvanized, thickness of zinc layer ≥43μm

φ26×460

Multi – component composite powder zinc – infiltrated, thickness of zinc layer ≥50μm

Hexagon Head Arc-Shaped Segment Bolts

 

Hexagon Head Arc-Shaped Segment Bolts

Size

Grade

Material

Surface treatment

φ22×410

ISO898 – 1:2009 standard, grade 8.8

45#

Hot dip galvanized, thickness of zinc layer ≥43μm

φ25×395

φ28×556

Natural color

φ20×320

ISO898 – 1:2009 standard, grade 6.8

35#

Blackening treatment

φ27×440

ISO898 – 1:2009 standard, grade 8.8

45#

Mechanical zinc – plating, thickness of zinc layer ≥30μm

Hexagon Head Arc Thread Segment Bolts

Hexagon Head Arc thread Segment Bolts

Size

Grade

Material

Surface treatment

φ22×410

ISO898 – 1:2009 standard, grade 8.8

45#

Hot dip galvanized, thickness of zinc layer ≥43μm

φ25×395

φ28×556

Natural color

φ24×400

Dacromet coating, thickness of coating ≥8μm

φ32×500

ISO898 – 1:2009 standard, grade 10.9

40Cr

Powder zinc – infiltrated, thickness of zinc layer ≥60μm

Hexagon Flange Surface Arc Thread Segment Bolts

Hexagon Flange Surface Arc Thread Segment Bolts

 

Size

Grade

Material

Surface treatment

φ22×410

ISO898 – 1:2009 standard, grade 8.8

45#

Hot dip galvanized, thickness of zinc layer ≥43μm

φ25×395

φ28×556

Natural color

φ26×420

Blue – white zinc plating, thickness of zinc layer ≥20μm

φ30×460

Trivalent chromium Cr3+ passivation treatment

Product Description

Railway segment bolts, also called curved bolts or tunnel bolts, are used to permanently fix tunnel segments to the numerous metal beams and columns that constitute the tunnel frame through radius holes. They are mainly used in subway shields, tunnel segment connections, shallow buried longitudinal segment connections, building segment connections, subway segment connections, etc.

Gnee Rails is a professional manufacturer of high-strength special bolts in China, and its products include subway or railway long tunnel curved bolts, curved tunnel bolts, segment bolts, and washers and nuts of various grades, sizes and load capacities.

Metro tunnel railway

Technical Parameters Of Railway Segment Bolts

Parameter CategoryDetailed Description
TypeDouble-ended straight type, double-ended arc type, hexago -head arc type, hexagon-head arc – thread type, hexagon-flange-face arc-thread type, non-standard customized bolts
Strength GradeGrade 5.8, Grade 6.8, Grade 8.8 (Tensile strength range: 500MPa – 1200MPa)
MaterialQ235 carbon steel (general – purpose), 45# steel (medium – high strength), 40Cr alloy steel (high strength and fatigue – resistant)
Surface TreatmentHot – dip galvanizing (zinc layer ≥ 50μm), Dacromet (salt – spray resistance ≥ 1000h), powder zinc infiltration, multi – component composite zinc infiltration
Specification RangeDiameter: M16 – M36; Length: 50mm – 600mm (Circumferential bolts are usually 20% – 50% longer than longitudinal bolts)
Execution StandardGB/T 5780 (general), TB/T 2347 (railway industry), ISO 7412 (international standard)
Torque Value ReferenceFor Grade 8.8 bolts: For M24 specification, the recommended torque is 350 – 450N·m (to be used with washers)
Corrosion Resistance GradeC4/C5 (Dacromet), ISO 9227 salt – spray test certification (meeting the requirements of humid/sub – water environments)
Application EnvironmentTunnels, subways, underwater projects (acid – and – alkali – resistant, resistant to groundwater corrosion)

 

Additional information

Grades

5.5, 6.8, 8.8, 10.9, etc.

Materials

Q235, 45# steel, 40Cr, etc.

Standard

Standard: GB, DIN, ISO, ANSI, JIS, BS, Non-standard

Surface Treatment

Hot-dip galvanizing, Dacromet, powder shearing, multi-component composite powder shearing, etc.

FAQ About Gnee Rail Segment Bolts

The following are some common questions and answers. If you have other questions, please feel free to contact us!

How to choose the material of segment bolts?

  • Q235 carbon steel is suitable for ordinary environments (such as dry tunnels), 45# steel and 40Cr alloy steel are used in high load or humid environments. It is recommended to choose according to the design strength (such as 8.8 grade) and anti-corrosion requirements.

What is the difference between hot-dip galvanizing and Dacromet treatment?

  • Hot-dip galvanizing has low cost but weak corrosion resistance (suitable for general environments), Dacromet has no risk of hydrogen embrittlement and has stronger salt spray resistance (suitable for underwater or high humidity environments).

Can circumferential and longitudinal bolts be mixed?

  • Not recommended. Circumferential bolts bear radial pressure, and longitudinal bolts resist axial tension. If the design specifications are different, mixing may cause structural instability.

How to detect whether the bolts are qualified?

  • It needs to pass the test of a third-party organization, including: tensile strength test, hardness test (HRC 22~32), salt spray test (≥720h is up to standard), and thread accuracy test.

What should be paid attention to during installation?

  • ① Use a torque wrench to tighten according to the design value; ② Do not reuse stretched bolts; ③ Check whether the gasket is loose (such as spring washers).

How long is the life of the bolt?

  • If the surface treatment meets the standard, the life of hot-dip galvanized bolts is about 15~20 years, and Dacromet can reach more than 30 years (regular maintenance and inspection are required).

Does it support non-standard customization?

  • Yes. Special curvature, length, and strength grade can be customized (segment joint drawings and load parameters must be provided).

What are the main factors affecting the price?

  • Material cost (40Cr>45#>Q235), surface treatment process (Dacromet>hot-dip galvanizing), batch size (1000 pieces can reduce the unit price).

Why Choose Gnee Rail Fasteners?

As a world-leading manufacturer of rail fastener systems, Gnee Rail Fasteners has 18 years of professional experience, an annual production capacity of 10 million sets, and its products are exported to more than 60 countries. We have built 5 production bases, equipped with 400 technicians, and annual R&D investment exceeds 5% of revenue.

Our products have been used in more than 2,000 railway projects, with a total of 50,000 kilometers of track laid, covering more than 100 high-speed rail projects. From -40℃ to 80℃, the product performance remains stable and reliable. With strict quality control and professional technical support, more than 85% of our customers maintain long-term cooperation with us, and customer satisfaction continues to remain above 93 points.

Professional packaging

  • Adopting 5-layer reinforced protective packaging system, moisture-proof performance reaches 99%
  • Each box load-bearing test reaches more than 1000kg
  • Unique shockproof lining can reduce 90% of transportation vibration
  • Each product is equipped with RFID smart traceability label, which can be traced 24 hours a day

Strict product testing and inspection

  • Possessing 8 international certifications including ISO9001
  • Testing equipment with an accuracy of 0.001mm
  • Fatigue testing with over 3 million cycles
  • Annual testing capacity with over 5 million sets of fasteners
  • All products are 100% non-destructively tested with X-rays

Rich successful cooperation cases

  • Established partnerships with railway companies in more than 60 countries
  • Annual average repeat order rate reaches 85%
  • Customer satisfaction survey score is more than 93 points
  • The longest partnership lasts more than 15 years

Adequate inventory guarantee

  • The standing inventory is maintained at more than 3 million sets.
  • 48-hour fast delivery service for spot goods.
  • The storage area is 20,000 square meters.
  • The inventory turnover rate is controlled at 45 days.
  • The ERP system monitors inventory in real time with an accuracy rate of 99.9%.

Wide range of global engineering applications

  • Products are used in more than 2,000 railway projects around the world
  • High-speed rail projects covering 35 countries
  • Cumulative track mileage exceeds 50,000 kilometers
  • Product service life is more than 18 years
  • 24/7 global technical support team, response time <2 hours

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