Railway Fastening System Manufacturer

These are product classification of Gnee’s railway fastening system. 

E clip rail fastening system

E-clip rail fastening system can be used for almost all kinds of tracks, including high-speed rail tracks, heavy-duty rail tracks, light rail, industrial rail, and the reconstruction and maintenance of existing rails.

KPO Rail Fastening System

It is widely used in various standard gauge railway trunk lines, including ordinary railways, heavy-load railways, etc., and can adapt to different types of rails such as UIC54, UIC60, 50kg rails, 60kg rails, etc.

SKL Clip Rail Fastening System

Gnee SKL tension clip adopts high-quality materials and special design, which can provide sufficient buckling pressure to ensure the tight connection between rails and sleepers, ensure the stability and safety of the track, and also reduce the maintenance cost of the track.

High-speed Railway System

High-speed railway tracks usually rely on railway fastener systems to adjust the accuracy of ballastless tracks. Gnee’s high-speed railway fastener system products coordinate the safe and efficient operation of high-speed railway trains. Our main high-speed railway fastener system products include spring clip IV fastener system, spring clip V fastener system, WJ-7 fastener system and WJ-8 fastener system, etc. These fastener systems can be used on tracks with speeds of 250 km/h-350 km/h.

These are main fasteners of a railway track fastening systems. Gnee provide all of these fasteners:

Elastic Components

This is the most critical part of the system, responsible for providing continuous clamping force to prevent longitudinal creep and lateral displacement of the rail.

• Elastic Clip: Such as SKL series clips (SKL1, SKL12, SKL14, etc.), PR series clips, fast clips.
• KPO Clamp: Primarily used in KPO type fastening systems, the clip is tightened with bolts to secure the rail.
• Leaf Spring: Commonly found in Nabla fastening systems.

Connecting Components

• Railway Screw/Screw Spike: Screwed into the sleeper to provide vertical tension.
• Rail Bolt: T-bolt/hook Bolt. Used in conjunction with spring clips or clip plates to transmit clamping force to the bottom of the rail.
• Dowel/Thread Sleeve: Pre-embedded in the concrete sleeper for screwing in the threaded spike, providing insulation and protection for the sleeper.

Support and Insulation Components

These components do not directly bear tensile forces, but are crucial for maintaining track gauge, providing insulation and conductivity, and damping vibrations.

• Gauge Buffers/Guide Plates: Used to adjust the track gauge and support the end of the spring clip, transmitting lateral horizontal forces.
• Insulators: Located between the spring clip and the rail, or between the spring clip and the rail, preventing leakage of track circuitry.
• Rail Pads: Placed between the bottom of the rail and the sleeper (or base plate), providing shock absorption, cushioning, and insulation. The material is typically rubber or composite plastic.

Auxiliary Connectors

• Plain Washer: Distributes bolt pressure and protects component surfaces.
• Spring Washer: Increases the anti-loosening performance of threaded connections.
• Tie Plate/Base Plate: In some heavy-duty or special systems, the rail is not placed directly on the sleeper, but first on a tie plate, which is then secured to the sleeper.

Enhanced Track Stability – Safer
One of the key benefits of Gnee track fastening technology is enhanced track stability. Our fastening systems provide consistent clamping force, which reduces track movement and maintains track gauge. The increased stability not only improves safety, but also allows for higher train speeds and greater loads.
Gnee’s fasteners are designed to withstand dynamic forces and thermal expansion, ensuring that tracks remain secure and aligned even under extreme conditions.

Noise Reduction Innovations – Quieter
Components such as track pads and insulators are specifically designed to dampen vibrations and reduce the noise generated by trains passing through. This is especially important in urban areas where noise pollution can be a major issue.
Gnee’s use of advanced materials and innovatively designed fastener systems help create a quieter, more comfortable travel experience for passengers while minimizing impacts on nearby communities.

Improved Durability – Longer Service
Gnee fasteners are typically made from high-strength materials that are resistant to wear, corrosion, and fatigue. The innovative design of the components ensures that they maintain clamping force longer, reducing the need for frequent maintenance.
Enhanced durability means lower lifecycle costs because the track fastening system requires fewer replacements and repairs. This makes Gnee’s fastening technology a cost-effective solution for modern rail infrastructure.

By adopting these revolutionary rail fastening technologies, modern rail systems can achieve unprecedented efficiency, safety and reliability.

Qualifications and Systems

Gnee has always regarded “quality certainty” as the lifeline of the company. In the development of railway equipment, we deeply implement the ISO9001-2015 international quality management standard and have officially obtained a railway product manufacturing license.

Strict Quality Control
To ensure that every fastener delivered to our customers meets contractual requirements, Gnee has established a three-pronged quality assurance system:

• Supplier Traceability System: A strict entry mechanism is implemented. All raw materials must be accompanied by chemical composition and mechanical performance reports and undergo sampling verification by our laboratory. Those that do not meet the standards are resolutely rejected.
• Standardized Production Process: We possess advanced production lines for automated casting, rolling, and spring clip forming. From physical performance testing to salt spray corrosion testing, data is monitored in real time to ensure consistent quality.

Multi-Standard Compatible Manufacturing Capabilities

Due to our deep understanding of multiple international standards such as ASTM, DIN, BS, and JIS, Gnee Rails products are capable of operating in the global railway market. We regularly undergo inspections by internationally recognized testing organizations such as SGS, BV, and ABS to ensure that every order accurately meets local route requirements.

Three-Year Warranty Commitment

We promise to provide a three-year quality guarantee. If any non-human-caused manufacturing defects occur within the warranty period, we promise to complete the return or exchange within 60 days of receiving notification, completely eliminating any concerns for our customers.