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KPO Rail Clamp

Gnee provides KPO rail clamps of models KPO3, KPO6, KPO9, etc., which are suitable for subways, ordinary railway lines, crane rails, etc., and can meet the use requirements of different rail models. Our KPO rail clamps can be produced by hot forging, rolling and casting processes using low carbon steel or alloy steel according to customer needs.

Gnee also provides bolts, nuts and washers that match the KPO rail clamps, and provides KPO railway fastener systems, which can be customized according to drawings and detailed requirements.

certificate

Additional information

Material

Q235, 35#, 45#, 65Mn, etc.

Surface Treatment

Plain oiled, black oxide, galvanized, hot dip galvanized, color painting, Dacromet, sherardized

Standard

GOST/GB/DIN/UIC, etc.

Sample

Free

Product Description

KPO rail clamps are high-strength bolt-adjustable clamps, available in models KPO3, KPO6, KPO9, KPO-HS series, etc., and are part of the entire fastener system. It is a key connecting component for fixing railway tracks to sleepers or track plates. The KPO series rail clamps provided by Gnee are usually made of high-strength alloy steel. The good product quality ensures the stability, vibration resistance and long-term durability of the track system, and are suitable for high-speed railways, heavy-duty railways and urban rail transit.

At present, the railway track clamps produced by Gnee have been sold all over the world, such as Germany, France, South Africa, Saudi Arabia, Brazil, Mexico, Vietnam, Thailand and other places.

Technical Parameters Of Railway KPO Rail Clamps

Project

Technical Parameters

Material

High-strength alloy steel (surface galvanized/Dacromet treated)

Load Capacity

Static load ≥ 50kN, dynamic load ≥ 30kN

Applicable Rail Types

UIC 60, BS 75R, GB/T 11264, etc.

Operating Temperature Range

-40°C to +120°C

Corrosion Protection Grade

ISO 9227 C5 – level corrosion resistance certification

Installation Torque

200 – 250 N·m (adjusted according to model)

Applications Of KPO Rail Clamps

Gnee premium KPO rail clamps can be used in these tracks:

  • High-speed railway track fixing
  • Urban rail transit (subway, tram)
  • Heavy-duty freight lines (mines, ports)
  • Special reinforcement of bridge and tunnel tracks
  • Maintenance and upgrading of existing lines

Application Of KPO Rail Clamps

Additional information

Material

Q235, 35#, 45#, 65Mn, etc.

Surface Treatment

Plain oiled, black oxide, galvanized, hot dip galvanized, color painting, Dacromet, sherardized

Standard

GOST/GB/DIN/UIC, etc.

Sample

Free

KPO Clamp Rail Fastener System

KPO Clamp Rail Fastening System Technical Parameters

Part name

Type

Material

Finish

Remark

KPO clip

KPO3, KPO6, KPO9

Q235

Plain oiled

Standard: DIN5906

HS bolt

HS26, HS32

Grade4.6: Q235

Grade5.6: 35#

Grade8.8: 45#

Plain oiled, black oxide, galvanized, hot dip galvanized

Diameter: 22mm or 24mm.

Length: 55mm, 65mm, 75mm, 90mm

Standard: UIC864-2

Hex nut

As ordered

Grade 5: 35#

Grade 8: 45#

Plain oiled, black oxide, galvanized, hot dip galvanized

Standard: DIN985

Double coil spring washer

As ordered

65Mn

Plain oiled, black oxide, galvanized, hot dip galvanized

Standard: UIC864-3

Screw spike

M24×150mm

M24 ×160mm

M24 ×180mm

or other length as ordered

Grade 4.6: Q235

Grade 5.6: 35#

Grade 8.8: 45#

Plain oiled, black oxide, galvanized, hot dip galvanized, Dacromet and sherardized.

Standard: ISO898-1, UIC864-1 and NF F500-50

Base plate

UIC54,UIC60, 50kg rail, 60kg rail,S49 in ordered size

Casting iron QT500-7, QT450-10, or forging low carbon steel or high carbon steel

Plain oiled

Standard: UIC864-6

KPO Rail Clamp Supplier

As a leading railway fastener manufacturer in China, Gnee Rails pursues the ultimate in product quality and meeting customer needs:
Excellent products:

  • Ultra-durable materials: Forged with high-grade alloy steel and three layers of anti-corrosion coating, it can ensure a service life of more than 20 years even in harsh environments.
  • Precision engineering: The patented groove design evenly distributes dynamic loads and reduces track wear by 30%.

High adaptability:

  • Global compatibility: Compatible with UIC, BS, GB/T standards, covering 95% of track types in the world.

Quality Assurance:

  • Certified reliability: Fully compliant with EN 13146, ASTM A123 and ISO 9001 quality systems.

Customization service:

  • All railway fastener products, including KPO rail clamps, can be customized as long as the customer provides drawings;

FAQ About Gnee KPO Rail Clamps

These are some most common questions asked by customers, if you have other questions, please feel free to contact us.

What is the service life in humid/high-salt environment?

  • Surface galvanizing or Dacromet treatment can provide more than 20 years of anti-corrosion protection.

Does it support customization of non-standard rail types?

  • The size, material and surface treatment process can be customized according to customer needs.

Is it certified by international railway industry standards?

  • It complies with EN 13146 (European railway standard), TB/T 3329 (China Ministry of Railways standard), etc.

How long is the warranty period?

  • The standard warranty period is 5 years, and extended service agreements are supported.

Why Choose Gnee Rail Fasteners?

As a world-leading manufacturer of rail fastener systems, Gnee Rail Fasteners has 18 years of professional experience, an annual production capacity of 10 million sets, and its products are exported to more than 60 countries. We have built 5 production bases, equipped with 400 technicians, and annual R&D investment exceeds 5% of revenue.

Our products have been used in more than 2,000 railway projects, with a total of 50,000 kilometers of track laid, covering more than 100 high-speed rail projects. From -40℃ to 80℃, the product performance remains stable and reliable. With strict quality control and professional technical support, more than 85% of our customers maintain long-term cooperation with us, and customer satisfaction continues to remain above 93 points.

Professional packaging

  • Adopting 5-layer reinforced protective packaging system, moisture-proof performance reaches 99%
  • Each box load-bearing test reaches more than 1000kg
  • Unique shockproof lining can reduce 90% of transportation vibration
  • Each product is equipped with RFID smart traceability label, which can be traced 24 hours a day

Strict product testing and inspection

  • Possessing 8 international certifications including ISO9001
  • Testing equipment with an accuracy of 0.001mm
  • Fatigue testing with over 3 million cycles
  • Annual testing capacity with over 5 million sets of fasteners
  • All products are 100% non-destructively tested with X-rays

Rich successful cooperation cases

  • Established partnerships with railway companies in more than 60 countries
  • Annual average repeat order rate reaches 85%
  • Customer satisfaction survey score is more than 93 points
  • The longest partnership lasts more than 15 years

Adequate inventory guarantee

  • The standing inventory is maintained at more than 3 million sets.
  • 48-hour fast delivery service for spot goods.
  • The storage area is 20,000 square meters.
  • The inventory turnover rate is controlled at 45 days.
  • The ERP system monitors inventory in real time with an accuracy rate of 99.9%.

Wide range of global engineering applications

  • Products are used in more than 2,000 railway projects around the world
  • High-speed rail projects covering 35 countries
  • Cumulative track mileage exceeds 50,000 kilometers
  • Product service life is more than 18 years
  • 24/7 global technical support team, response time <2 hours

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