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Railway Bolt Manufacturer

As a comprehensive solution provider for railway bolts, Gnee focuses on the field of railway fastening. If you need high-quality railway bolts, whether it is GB/T, EN, AREMA, JIS, AS and other standards, or high-speed railways, heavy-duty railway, subway rail, turnouts, bridges and other application scenarios, we can provide you with accurate models and specifications of railway bolts and nuts. These bolts and nuts have strong corrosion and rust resistance and are suitable for extreme environments.

We produce railway sleeper bolts, fish bolts, clip bolts, hook bolts, T-bolts, high-strength hexagonal head bolts, and non-standard parts of various special materials and special specifications. And provide customized services such as size and surface treatment at competitive prices.

certificate

Additional information

Raw material

Q235, 35steel, 45steel, 40Mn2, 20MnSi, 35CrMo, 40Cr, 42CrMo

Grade

4.6, 4.8, 5.6, 8.8, 10.9, 12.9

Surface

plain(oiled), black paint, color paint, zinc, HDG, etc.

MOQ

1000 sets

Packaging Details

Wooden boxes or sacks and wooden pallets, 25KG per package

Other Types Of Rail Bolts That Gnee can Supply

High Quality Rail Bolts For Sale

According to the fastening method and purpose, rail bolt fastener can be divided into square head bolts, T-bolts, square head bolts, round head oval neck rail bolts, diamond neck rail bolts, NF F50-008 rail bolts, fish bolts, Russian standard rail bolts, anchor bolts and other special bolts, etc. As a professional railway bolts manufacturer, Gnee provides all these railroad track bolts.

Fish bolts

Fish bolts in railway are used to fix fish plates. It is a special shape of bolt. Gnee supply fish bolts and nuts for different types of fishplate. 

Fish bolts-Gnee

Fish Bolt

Size

Grade

Standard

Surface Treatment

Square head fish bolt

M20, L as ordered

4.6, 5.6

DIN5903-2 Type B

Zinc plated, hot dip galvanized

Cup head oval neck fish bolt

M18, M20, M22, M24, L as ordered

Middle carbon steel

AS 1085.4, 6&7

Black

BHON track bolt

Dia. 5/8″-1-1/2″, Length1-1/2″-13″

Gr2, Gr5, Gr8

AREMA & SAE J429

Black, Zinc plated

Day mark fish bolt

A30, B30, A37, B37, A50, B50, B40N

4.6, 5.6, 6.8, 8.8, 10.9

JIS E1107

Black, Zinc plated, plain oiled

Clip bolt & clamp bolt

On the railway line, in order to fix the rails, we use rail fastening units (rail fastening systems). Such as rail pads, rail clamps, rail clamps, rubber pads, plastic pins, etc. Clamp bolts and clamp bolts are components of the rail fastening system.
Clip Bolt: Clip bolt, with the use of rail clip. In the high speed WJ-7 rail fastening system, T-bolt and B1 anchor bolt are required. They need match with elastic rail clips.

Clip bolt clamp bolt

Standard Reference

Type

Finish

Grade

Raw Material

UIC864-2

NF F 50-008

ISO898-1

M18,

M20,

M22,

M24,

M27,

etc

Plain & Oiled,

Oxide Black,

Zinc Plated,

Hot Dip

Galvanized, etc

4.6

5.6

8.8

Low Carbon Steel

Medium Carbon Steel

Clamp Bolt: In the KPO clamp rail fastening system, we use HS bolt match with KPO clip.

Item

Dimension

Weight (Kg)

Clamp bolt with nut

M22 ×75 M22/S36/H22

0.475

Anchor bolts

Anchor bolts are inserted into the foundation or underground structure to hold the rail in place. A part of the anchor bolt is embedded in the foundation (usually a concrete structure), and the exposed part is fixed to the rail by cooperating with other fasteners. Common models such as M18, M20, M24 anchor bolts.

anchor bolt

Bolt

Size

Materials

Standard

Surface Treatment

Application

Insert bolt

M18, M22, L=135, 167, 175, 195mm

Q235, C35, C45, 35CrMo, 42CrMo

NF F50-010

Zinc plated, hot dip galvanized

Anchored in concrete sleeper, fastening together with nuts and washers for spring blade type fastening system.

Anchor bolt

M16 to M48, L=100 to 500mm

Q235, C35, C45, 35CrMo, 42CrMo

DIN529, ISO898-1

Oxide black, Zinc plated, hot dip galvanized, Dacromet, Sherardized

Anchored in concrete sleeper for K type fastening system.

Hook bolts

Due to different loads and running speeds on the track, it is necessary to purchase fastening rail bolts with appropriate strength and size. The hook bolt structure consists of an L/J-shaped bent end, an square neck and a threaded section.

Hook bolts

Track Bolt

Size

Grades

Standard

Surface Treatment

Raw Materials

Hook bolts(J bolt)

Dia. M20-M36

4.6, 5.6, 8.8

UIC864 & DIN529

Plain & Oiled, Oxide Black, Zinc Plated, Hot Dip Galvanized, etc

Low Carbon Steel, Medium Carbon Steel, Alloy Steel

B30 Bolt for Metro

Dia. 30mm

–

–

Dacromet

Low carbon steel Q235.

Gnee rail bolts for different standards

Gnee provides rail bolts of different standards for reference:

Rail Bolt

Size

Materials

Standard

Surface Treatment

Application

British standard track boltⅠ

Dia. 3/4″, 13/16″, 7/8″,15/16″,1″, L=3-7/8″, 4-3/8″, 4-5/16″, 5″, 6-1/4″

Normal strength, High strength

BS64

Black

British countries

British standard track bolt Ⅱ

7/8″ x BSF4-7/8”, or BSW4-1/8″

Normal Strength

BS64

Black

British countries

British standard track bolt Ⅲ

15/16″ x BSF4-1/2″, or BSW4-7/8″

Normal strength, High strength

BS64

Black

British countries

Rail Bolt

Size

Materials

Standard

Surface Treatment

fish bolt

27×160

Tensile stress 381KN

GOST 11530

Plain oiled

German standard track boltⅠ

M22, L=110mm, 120mm, M24, L=105 to 200mm

4.6, 5.6

DIN5903-2 Type C

Zinc plated, hot dip galvanized

German standard track bolt Ⅱ

M20

4.6, 5.6

DIN5903-1

Zinc plated, hot dip galvanized

T bolts

T-bolts are designed to accommodate the vibration and loads in railway transportation, taking into account the requirements for torque and seismic resistance. The head shape of these bolts is usually T-shaped for easy installation and maintenance.

T bolts-Gnee

 

Size

Materials

Standard

Grade

Surface Treatment

T Bolt

M5-48

Q235, 45#

GB37-88

4.6, 5.6, 8.8, 10.6, 12.9

Natural or according to customers’ requests

Tunnel bolts

Gnee specializes in the production of various tunnel segment bolts.

Specifications include: double-headed straight segment bolts, double-headed curved segment bolts, hexagonal curved segment bolts, hexagonal arc thread segment bolts, hexagonal flange arc thread segment bolts, non-standard segment bolts.

Tunnel Bolts

 

Type

Surface

Grade

Types

Tunnel Bolt

available by customers drawings and samples .

plain (oil ) black.zin .HDG etc

4.6.4.8.8.8.10.9.

Square flange bolts with round thread, special curve bolt, spear bolts with special pitches, etc.

Product Description

Railway bolts are bolts used to fix railway tracks and sleepers. They are also called railway sleeper bolts. Railway bolts are usually made of high-strength materials. They fasten the rails to the ballast to ensure the stability and safety of the railway line. Railroad track bolts are usually used with nuts and washers to ensure the tightening force and stability of the bolts.

Gnee produces a wide range of steel rail bolt. Most of the bolts are hot forged and can be used in different rail fastening systems such as railway and tunnel construction in different countries. The size of the railway bolts varies along the requirements of the rail section, and we can customize the size, strength grade and surface treatment according to the customer’s requirements.

Gnee’s rail bolt fasteners have passed ISO9001-2000 and CE certification, meeting the quality requirements of high-standard railway equipment such as the European Union. Over the years, we have provided high tensile bolts and other railway products to customers from dozens of countries.

We can fabricate railway bolts according to the drawings provided by customers.

Bolts On Railway

How Does Rail Bolt Fastener Work?

The main function of railroad track bolts is to fasten the rails to the track bed to ensure the stability and safety of the railway line. The bolts firmly connect the rails to the track bed through a combination of nuts and washers.
Rail bolts can be divided into round head oval neck rail bolts, diamond neck rail bolts, NF F50-008 rail bolts, fish bolts, and other special bolts.

Application Standards For Railway Bolts

According to basic rules and rail standards, each rail joint needs to be bolted, where at least two bolts in each rail are tightened to produce a torque of about 400 foot-pounds, which approximately produces between 25,000 and 30,000 pounds of tension in the rail bolts.

  • The bolt on rail used must be of the right size and tightened in place.
  • The bolts must be installed with AREMA spring washers and the nuts must be installed on the spring washers.
  • Bolts and nuts must be installed alternately on the inside and outside of the rails.
  • When the bolts and connecting rods are removed, the connection area of ​​the rails and the contact surfaces of the connecting rods must be cleaned, and the connecting rods and bolt threads must be lubricated.

Additional information

Raw material

Q235, 35steel, 45steel, 40Mn2, 20MnSi, 35CrMo, 40Cr, 42CrMo

Grade

4.6, 4.8, 5.6, 8.8, 10.9, 12.9

Surface

plain(oiled), black paint, color paint, zinc, HDG, etc.

MOQ

1000 sets

Packaging Details

Wooden boxes or sacks and wooden pallets, 25KG per package

Advantages of Gnee Railway Bolts

Strictly control quality requirements

All processes are in accordance with the requirements of the ISO quality management system. From the quality control of suppliers to the finished products, we operate in accordance with standard procedures. We have a strict quality control system for suppliers:

  • For the inspection and testing of raw materials, we require suppliers to provide production batch numbers, chemical composition, mechanical properties and other testing indicators.
  • Our quality control inspectors take sample sampling and batch testing during the inspection process and provide raw material material certificates and other means for control.
  • According to the different requirements of the product, we make corresponding physical and chemical tests and inspections. If the results do not meet our requirements, we will refuse to accept them. Only materials that meet our standards can be accepted.

Therefore, all our railway bolts meet national and international standards in terms of materials and sizes, have sufficient tensile strength and rigidity, ensure that the bolts are corrosion-resistant and wear-resistant, and can withstand vibration and loads in railway transportation;

Production Capacity

3 bolt production lines, 8 fully automatic rail clip forming production lines, 3 fully automatic spike production lines, 2 segment bolt production lines, 2 automatic casting production lines, 2 rolled iron pad production lines, 5 gauge baffle production lines, 2 elastic pad production lines and rail joint splint production lines, CFE wrapped damping material production line, Dacromet production line, hot dip galvanizing production line, etc. With these advanced production equipment, Gnee is moving towards the goal of becoming the largest railway fastener factory in China.

Low maintenance cost

Gnee railway track bolts have good anti-rust properties, can sing service life, reduce maintenance time and labor costs;

Gnee Factory - Railroad Track Bolts Photos

Gnee real factory shot

Why Choose Gnee Rail Fasteners?

As a world-leading manufacturer of rail fastener systems, Gnee Rail Fasteners has 18 years of professional experience, an annual production capacity of 10 million sets, and its products are exported to more than 60 countries. We have built 5 production bases, equipped with 400 technicians, and annual R&D investment exceeds 5% of revenue.

Our products have been used in more than 2,000 railway projects, with a total of 50,000 kilometers of track laid, covering more than 100 high-speed rail projects. From -40℃ to 80℃, the product performance remains stable and reliable. With strict quality control and professional technical support, more than 85% of our customers maintain long-term cooperation with us, and customer satisfaction continues to remain above 93 points.

Professional packaging

  • Adopting 5-layer reinforced protective packaging system, moisture-proof performance reaches 99%
  • Each box load-bearing test reaches more than 1000kg
  • Unique shockproof lining can reduce 90% of transportation vibration
  • Each product is equipped with RFID smart traceability label, which can be traced 24 hours a day

Strict product testing and inspection

  • Possessing 8 international certifications including ISO9001
  • Testing equipment with an accuracy of 0.001mm
  • Fatigue testing with over 3 million cycles
  • Annual testing capacity with over 5 million sets of fasteners
  • All products are 100% non-destructively tested with X-rays

Rich successful cooperation cases

  • Established partnerships with railway companies in more than 60 countries
  • Annual average repeat order rate reaches 85%
  • Customer satisfaction survey score is more than 93 points
  • The longest partnership lasts more than 15 years

Adequate inventory guarantee

  • The standing inventory is maintained at more than 3 million sets.
  • 48-hour fast delivery service for spot goods.
  • The storage area is 20,000 square meters.
  • The inventory turnover rate is controlled at 45 days.
  • The ERP system monitors inventory in real time with an accuracy rate of 99.9%.

Wide range of global engineering applications

  • Products are used in more than 2,000 railway projects around the world
  • High-speed rail projects covering 35 countries
  • Cumulative track mileage exceeds 50,000 kilometers
  • Product service life is more than 18 years
  • 24/7 global technical support team, response time <2 hours

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