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Railway Sleeper

Gnee provides different types and sizes of sleepers such as wooden sleepers, concrete sleepers, composite sleepers, etc. to meet different railway needs. These sleepers can be applied to ordinary railway tracks, turnouts, bridges, etc. In addition to standard sizes and styles of sleepers, we also make product proofs according to the design drawings confirmed by customers to ensure that all the railway fasteners we produce meet customer requirements.

certificate

Additional information

Size

Customizable

MOQ

100 Sets

Offer Ability

3000 tons/month

Loading Port

Shanghai ,Tianjin, Qingdao

Delivery Time

15-30 working days

Product Description

Railway sleepers, also known as sleepers, rail sleepers or railroad ties, are important railway components in the railway industry. In addition to supporting the rails and fixing them in place, sleepers also need to transfer the huge pressure of the rails to the ballast bed, disperse the weight and impact force transmitted from the rails, and ensure the stability and flatness of the rails.

Main Functions Of Railway Sleepers:

  • Supporting rails: Track sleepers serve as support for rails, ensuring that the rails remain in a flat and stable position, allowing trains to travel safely and smoothly.
  • Dispersing loads and impact forces: Sleepers can effectively disperse the weight transmitted from rails and the impact force generated by trains, reduce damage to railway infrastructure, and extend the service life of rails.
  • Absorbing vibration and noise: Sleepers can absorb vibration and noise generated by train operation, reduce shaking and noise during train operation, and improve riding comfort.
  • Fixing Rails: Rail sleepers fix rails, prevent them from shifting or deforming, and ensure the stability and safety of railway lines.
  • Reduce Maintenance Costs: Good rail sleeper design can reduce the maintenance needs of railway infrastructure, reduce wear and tear on rails and other components, and reduce maintenance costs.

Common sleeper sizes:

Length: 2.6 meters or 8 feet 6 inches
Width: 250 mm or 10 in
Thickness: 125 mm or 150 mm (5 in or 6 in)

Gnee produces more different sizes and accepts customization to meet the needs of global railway.

Additional information

Size

Customizable

MOQ

100 Sets

Offer Ability

3000 tons/month

Loading Port

Shanghai ,Tianjin, Qingdao

Delivery Time

15-30 working days

Product Classification

Gnee offers three different types of sleepers, including wooden sleepers, concrete sleepers and composite sleepers.

Wooden sleepers

Wood is the most widely used sleeper material in the world. Gnee wooden sleepers are made of high-quality hardwood and treated with preservatives to resist rot and corrosion. Our railway sleepers are available in a variety of sizes to meet the needs of various railway infrastructure.

wooden railway sleepers

Wooden sleepers available from Gnee

The types of wooden sleepers are treated wooden sleepers for ordinary tracks, treated wooden sleepers for turnouts, and treated wooden sleepers for bridges.

  • Ordinary track treated wooden sleepers are used for railway trunk lines. For GB standards, type I 16cm×22cm×250cm and type II 14.5cm×20cm×250cm are two typical sizes;
  • Treatment wooden sleepers for turnouts are suitable for turnout areas at the junction of railway lines;
  • Bridge wooden sleepers are used for laying railway lines on bridges.

Concrete sleepers

Concrete sleepers are becoming increasingly popular due to environmental protection and corrosion resistance. Its materials are composed of cement, sand, stone, etc., and have good thermal insulation properties. In addition, concrete sleepers will not change color due to temperature fluctuations.

Gnee produces different types of concrete sleepers that can better withstand the weight of the train and the impact generated during operation.

Gnee concrete sleepers

Gnee offers different types of concrete sleepers

Concrete sleepers are divided into reinforced concrete sleepers and prestressed reinforced concrete sleepers according to reinforcement.

Reinforced concrete sleepers:

It is divided into mono block concrete sleepers and twin block concrete sleepers.

Mono block sleepers
Single-block concrete sleepers are a type of concrete railway sleeper that runs horizontally and supports two rails.

monoblock railconcrete sleepers

Twin block sleepers
Double-block sleepers consist of two pieces of reinforced concrete to support the rails and contain a fastening system. Double-block sleepers refer to a sleeper under each rail, with a steel tie between the rails and a steel crossbar to maintain the correct gauge. They are usually made of dry low-workability concrete

twin block concrete sleeper

Prestressed concrete sleepers
Currently, prestressed concrete sleepers are the most common type of sleepers. Monoblock prestressed concrete sleepers are the main type of sleepers in ballasted tracks.

mono block rail sleepers

The total length of monoblock prestressed concrete sleepers is about 2750 mm and the weight is about 270 kg. The sleepers have a trapezoidal cross-section with a top width of 154 mm, a bottom width of 250 mm and a rail seat height of 210 mm.

Composite sleepers

Composite sleepers also known as synthetic sleepers. Made of composite panels produced by a foam extrusion process with continuous glass fibers as reinforcement (fiber-reinforced foam polyurethane) and polyurethane as matrix material, supplemented with additives. Compared with wooden sleepers and steel sleepers, composite sleepers have good shock absorption and low wear, making them an ideal choice for ballasted tracks.

composite railway sleepers

Advantages Of Gnee Railway Sleepers

In addition to low maintenance costs, diverse sizes and customizability, the different products we produce have their own characteristics:

Why choose Gnee’s wooden sleepers?

  • Made of high-quality hardwood, the raw materials are strictly inspected and the quality is passed;
  • Anti-corrosion treatment and oil-immersed coating treatment make them more durable;
  • Suitable for railway turnouts and crossings;

Why choose Gnee’s concrete sleepers?

  • Long service life, high stability, low maintenance workload;
  • Adopting advanced manufacturing technology, the damage rate and scrap rate are lower;
  • Provide sufficient stability, good elasticity, easy to use;
  • Contains multiple threaded steel bars inside, strong and durable;

Why choose Gnee’s composite sleepers?

  • Simple installation using traditional rail construction techniques;
  • Ideal for turnout and bridge projects in public transportation, subways and railways;
  • Easy to lay using traditional rail construction techniques;
  • High strength and excellent damping;
  • Resistance in all challenging climate regions;
  • No toxic chemicals required;
  • 100% recycled and recyclable.

Choosing The Right Railway Sleepers

Choosing the right railroad sleeper is essential for the safety and stability of the railway system. Here are some suggestions from Gnee for choosing the right sleeper:

Material selection: Concrete sleepers are usually used for high-speed and heavy-duty railways, while wooden sleepers are often used for light-duty or secondary railway lines.

Adaptability: Ensure that the selected rail sleepers meet railway standards and specifications according to local standards and specifications, and also select according to local climate, geological conditions and train operation conditions.

Quality and durability: Select rail sleepers with reliable quality and good durability to ensure that they can withstand the weight and impact of trains for a long time, reduce maintenance and replacement frequency, and reduce safety hazards.

Environmentally friendly: Consider choosing environmentally friendly rail sleeper materials to reduce the impact on the environment and comply with the principles of sustainable development.

Professional consultation: If necessary, you can consult a railway engineering expert or contact us directly for professional advice on choosing suitable track sleepers.

Why Choose Gnee Rail Fasteners?

As a world-leading manufacturer of rail fastener systems, Gnee Rail Fasteners has 18 years of professional experience, an annual production capacity of 10 million sets, and its products are exported to more than 60 countries. We have built 5 production bases, equipped with 400 technicians, and annual R&D investment exceeds 5% of revenue.

Our products have been used in more than 2,000 railway projects, with a total of 50,000 kilometers of track laid, covering more than 100 high-speed rail projects. From -40℃ to 80℃, the product performance remains stable and reliable. With strict quality control and professional technical support, more than 85% of our customers maintain long-term cooperation with us, and customer satisfaction continues to remain above 93 points.

Professional packaging

  • Adopting 5-layer reinforced protective packaging system, moisture-proof performance reaches 99%
  • Each box load-bearing test reaches more than 1000kg
  • Unique shockproof lining can reduce 90% of transportation vibration
  • Each product is equipped with RFID smart traceability label, which can be traced 24 hours a day

Strict product testing and inspection

  • Possessing 8 international certifications including ISO9001
  • Testing equipment with an accuracy of 0.001mm
  • Fatigue testing with over 3 million cycles
  • Annual testing capacity with over 5 million sets of fasteners
  • All products are 100% non-destructively tested with X-rays

Rich successful cooperation cases

  • Established partnerships with railway companies in more than 60 countries
  • Annual average repeat order rate reaches 85%
  • Customer satisfaction survey score is more than 93 points
  • The longest partnership lasts more than 15 years

Adequate inventory guarantee

  • The standing inventory is maintained at more than 3 million sets.
  • 48-hour fast delivery service for spot goods.
  • The storage area is 20,000 square meters.
  • The inventory turnover rate is controlled at 45 days.
  • The ERP system monitors inventory in real time with an accuracy rate of 99.9%.

Wide range of global engineering applications

  • Products are used in more than 2,000 railway projects around the world
  • High-speed rail projects covering 35 countries
  • Cumulative track mileage exceeds 50,000 kilometers
  • Product service life is more than 18 years
  • 24/7 global technical support team, response time <2 hours

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