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E clip Rail Fastening System

E clip Rail Fastening System

Gnee Rails specializes in the research and manufacturing of E clip rail fastening systems that meet UIC, CE, and AAR international standards, including Type III (WJ-4), Type IV, and the DTIII type fastening system specifically for metro systems.

Leveraging a superior axle head load of 1250 kgf and high-strength spring steel technology, our E clip rail fastening systems are compatible with a wide range of sleeper and rail specifications worldwide, seamlessly integrating with both ballasted and ballastless tracks. Whether for high-speed rail, heavy-haul rail, or urban rail transit, our E clip fastening systems provide a reliable fastening solution.

Gnee offers customization services, factory direct sales, and wholesale support. Feel free to contact us!

certificate

Additional information

Size

Standard. Customization

Standard

TB/T, BS, UIC, EN, etc.

Application

High speed rail, heavy-haul rail track, urban transportation railroad, etc

Product Description

The E clip rail fastening system provides durable centering and securely holds the rail to the clamp, thus preventing high pressure from trains. E clips are made of high-strength spring steel and are available in various models: E1609, E1809, E1817, E2007, E2009, E2055, etc.

The E clip rail fastening system can withstand axle head loads up to 1250 kgf and is widely used on heavy-duty axles weighing up to 40 tons. It is suitable for high-speed rail, heavy-haul rail, and urban rail transit systems and is renowned for its reliability and performance in various rail environments, including high traffic volumes and extreme weather conditions.

Gnee not only offers the E clip fastening system but also provides SKL, KPO, Nabla, and Chinese standard fastening systems. We also offer internationally standardized rail fasteners, including spikes, bolts, rail elastic clips, tie plates, rail pads, fishplates, etc.

E-clip rail fastening system component

E clip rail fastening system

Part name E clipShoulder Rail pad Insulator
Quantity2212
TypeDia. 16mmDia. 18mmDia. 20mmUIC54,UIC60, 115RE,50kg rail, 60kg rail,BS80lbs,BS100lbs and size as customer required.
Material 60Si2MnA, 60Si2CrA,55SiMnQT500-7 QT450-10HDPE, EVA, or rubberReinforced Nylon 66 (PA66)
FinishPlain oiled, color painting, or the other custom finishPlain oiled, color paintingBlack or other colorsBlack, blue, yellow, green or other colors

E Clip Specification

E clips

Name

railway E clips Specifications

TypeE clip (E1809, E2006,E2007,E2009,etc)
Skl clip (SKL1, SKL3, SKL12, SKL14)
Or the type by customers’ drawings
Material

60Si2MnA

60Si2CrA55Si2Mn

38Si7

Chemical composition(%)C:0.56-0.64, Mn:0.60-0.90, Si:1.60-2.00, Cr:≤0.35, P:≤0.03, S:≤0.03C:0.56-0.64, Mn:0.40-0.70, Si:1.40-1.80,Cr:0.70-1.00 P:≤0.03, S:≤0.03C:0.52-0.60, Mn:0.60-0.90, Si:1.50-2.00,Cr:≤0.35  P:≤0.03, S:≤0.03C:0.35-0.42, Mn:0.50-0.80, Si:1.50-1.80, P:≤0.03, S:≤0.03
HardnessFor e clip: 44-48HRC; For SKL clip: 42-47HRC

 

Additional information

Size

Standard. Customization

Standard

TB/T, BS, UIC, EN, etc.

Application

High speed rail, heavy-haul rail track, urban transportation railroad, etc

Model Of E Clips

hot selling E-rail clips model

Model

Diameter

Material

Under Pressure

HRC

Weight

E1609

Ø 16mm

60Si2MnA

≥950kg

44-48

0.43kg/pc

E1809

Ø 20mm

60Si2MnA

≥950kg

44-48

0.61kg/pc

E1813

Ø 18mm

60Si2MnA

≥950kg

44-48

0.62kg/pc

E2001

Ø 20mm

60Si2MnA

≥950kg

44-48

0.80kg/pc

E2009

Ø 20mm

60Si2MnA

≥950kg

44-48

0.80kg/pc

E2039

Ø 20mm

60Si2MnA

≥950kg

44-48

0.80kg/pc

E2007

Ø 20mm

60Si2MnA

≥950kg

44-48

0.80kg/pc

E2055

Ø 20mm

60Si2MnA

≥950kg

44-48

0.80kg/pc

E2056

Ø 20mm

60Si2MnA

≥950kg

44-48

0.80kg/pc

E2063

Ø 20mm

60Si2MnA

≥950kg

44-48

0.80kg/pc

Any other special requirements for E-type spring clips, provide drawings and we will customize them for you!

 

Application Of E Fastening System

High-Speed ​​Rail

  • On lines with speeds of 300 km/h and above, the track requires extremely high stability and geometric stability. Widely used in high-speed rail systems such as Type III (WJ-4) and Type IV elastic clips.

Heavy-Haul Railways

  • For ore and coal transport lines with axle loads of 30 to 40 tons, fasteners must withstand enormous vertical and lateral loads. Reinforced elastic clips such as E2009, E2055, and E2001 are typically used.

Metro & Light Rail

  • Metro and light rail systems are usually located in tunnels, requiring special considerations for vibration damping, noise reduction, and installation space. Metro-specific fastener systems such as DTⅢ and DTⅥ are primarily used.

Various Track Types and Special Environments
Type E fasteners offer excellent compatibility, adapting to different track standards worldwide.

  • Sleeper compatibility: Suitable for both concrete sleepers and wooden sleepers or steel bridge decks via a base plate.
  • Extreme weather: E-type fasteners, treated with special anti-corrosion measures (such as hot-dip galvanizing and Dacromet coating), are suitable for coastal environments with high salt spray corrosion or high-altitude and cold climates.
  • Rail type: Compatible with both ballasted and ballastless tracks.

Advantages

Why choose our E-type fastener system?

Full-Scenario Adaptability

  1. Strong Compatibility: From high-speed passenger lines with speeds exceeding 350 km/h to heavy-haul railways with large capacity, and urban subways and light rail, one system comprehensively covers all applications. It maintains superior performance in environments with extreme cold, high temperatures, high corrosion, or high traffic density.
  2. International Standard Compliance: Meets certification requirements in multiple countries, simplifying procurement and compliance processes for cross-border projects, removing standard barriers for global EPC contractors, railway bureaus, and construction units.

Extremely Long Lifespan and Ultimate Reliability

  1. Persistent Centering Force: The unique “E”-shaped structure of the elastic rail provides continuous and stable clamping force, firmly locking the rail and effectively resisting longitudinal creep and lateral displacement caused by train operation, ensuring long-term precision in track geometry.
  2. Extremely Long Service Life: Based on high-quality materials (such as 60Si2MnA) and fatigue-resistant design, the system lifespan is synchronized with the track overhaul cycle, significantly reducing the risks of unexpected maintenance and train safety due to fastener failure.

Optimal Life Cycle Cost

  1. Convenient Installation and Maintenance: Compared to traditional bolt fasteners, installation efficiency is significantly improved. Its maintenance-free nature saves operators significant labor, testing, and replacement costs.
  2. Price Advantage: Gnee offers factory direct sales, discounts for bulk orders, and customization services.

Why Choose Gnee Rail Fasteners?

As a world-leading manufacturer of rail fastener systems, Gnee Rail Fasteners has 18 years of professional experience, an annual production capacity of 10 million sets, and its products are exported to more than 60 countries. We have built 5 production bases, equipped with 400 technicians, and annual R&D investment exceeds 5% of revenue.

Our products have been used in more than 2,000 railway projects, with a total of 50,000 kilometers of track laid, covering more than 100 high-speed rail projects. From -40℃ to 80℃, the product performance remains stable and reliable. With strict quality control and professional technical support, more than 85% of our customers maintain long-term cooperation with us, and customer satisfaction continues to remain above 93 points.

Professional packaging

  • Adopting 5-layer reinforced protective packaging system, moisture-proof performance reaches 99%
  • Each box load-bearing test reaches more than 1000kg
  • Unique shockproof lining can reduce 90% of transportation vibration
  • Each product is equipped with RFID smart traceability label, which can be traced 24 hours a day

Strict product testing and inspection

  • Possessing 8 international certifications including ISO9001
  • Testing equipment with an accuracy of 0.001mm
  • Fatigue testing with over 3 million cycles
  • Annual testing capacity with over 5 million sets of fasteners
  • All products are 100% non-destructively tested with X-rays

Rich successful cooperation cases

  • Established partnerships with railway companies in more than 60 countries
  • Annual average repeat order rate reaches 85%
  • Customer satisfaction survey score is more than 93 points
  • The longest partnership lasts more than 15 years

Adequate inventory guarantee

  • The standing inventory is maintained at more than 3 million sets.
  • 48-hour fast delivery service for spot goods.
  • The storage area is 20,000 square meters.
  • The inventory turnover rate is controlled at 45 days.
  • The ERP system monitors inventory in real time with an accuracy rate of 99.9%.

Wide range of global engineering applications

  • Products are used in more than 2,000 railway projects around the world
  • High-speed rail projects covering 35 countries
  • Cumulative track mileage exceeds 50,000 kilometers
  • Product service life is more than 18 years
  • 24/7 global technical support team, response time <2 hours

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